Product Description
Ruichuang FIPFG Automatic PU foam gasket sealing machine
With Patent imported Ethernet industrial motion control system, Panasonic servo motor and drives, ABBA screw rod and guid rails transmmision system, secondary glue suppy pump, glue pressure more stable. , patent mixing head, automatic water cleaning system, thermostat water circulation system. With Googol 17 inch touch screen, Support CAD, template and teaching three programming method. Max Working stroke 2400*1250*330mm, the largest working stroke in china. It can do continuous pu gasket dispensing for 24 hours and more than 400 workpieces without stop. It also can be equipped with exchange platform for large quantity batch production.
Features:
Material: two component Polyurethane A+B
Working area: 2400 × 1250 × 330 mm (X*Y*Z)
Finished gasket strip width 5-30mm
Integrated one piece structure, machine frame stronger, longer life, and more convenient to move the machine
• Glue dispensing is faster, more accurate, more stable, and also beautiful, IP grade can reach IP66
• 3D Simulation Function
• Matrix gasket dispensing function
• Automatic alarm function
• Automatic temperature control function
• Remote inspection function
• Data memory function
• Automatic cleaning function
• Automatic statistics function
• Long standby function
Configuration:
Mobile operation console
Mixing and dispensing device
Mechanical frame
Electrical control panel
Stainless steel glue storage tank
Exchange workbench
Options:
Automatic material filling station
Product Parameters
Items |
Parameters/Brand |
Gasket Machine |
model |
RC-D-6-2-B/G |
overall space |
Machine body: 3900*1100*2250mm; Workbench: 2300*1000*1000mm (L*W*H) |
working stroke |
2400 × 1250 × 330mm (X*Y*Z) |
weight |
1600 KGS |
Chemical material |
name |
polyurethane |
components |
2 component glue A+B |
System/operation |
operating system |
GOOGOL CNC control system |
interface |
touch screen |
operating method |
touch screen/keyboard/ buttons/handwheel |
controller |
Googol |
screen size |
17" |
Mixing head |
model |
RC-800 |
gasket strip width |
5-30mm |
clean method |
automatic high pressure water cleaning |
mixing ratio(A:B) |
1∶1-10∶1 |
output |
0.8-7.2 g/s |
repeated position precison |
±0.05mm |
air pressure |
0.6 MPA |
Metering pump |
brand |
Barmag |
Mechanical frame |
type |
4 axis linear mechanical arm |
speed |
0-250mm/s |
rail brand |
ABBA Linear,HIWIN (Taiwan) |
slider screw brand |
ABBA Linear |
servo motor |
Panasonic |
speed reducer |
ZD |
Glue storage tank |
type |
air pressure tank |
volume |
A tank-40L B tank-40L |
automatic stirring |
A tank:YES B tank: NO |
glue refill |
manual |
air refill |
automatic |
automatic refill station |
optional |
Working table |
material |
aluminum profiles |
size |
2300*1000*1000 mm (double platform) |
Electric power |
voltage |
3X380V 50-60HZ |
powder |
5kw |
air |
dry compressed air |
≥5bar |
Water |
|
clean tap water |
-Patent Mixing Head RC-800
-Control System:
The FIPFG Automatic PU foam gasket sealing machine control system adopts imported
motion controller with bus communication and a new generation of special dispensing
software developed independently. All drive
systems are driven by Panasonic servo motor with EtherCAT bus communication
function,The bus communication has low failure rate and fast system response, which
is convenient for mutual communication and modification of motor parameters and
system software. All working state parameters of the equipment can be monitored at
any time on the display,It can ensure the reliability and stability of equipment
operation.
Through EtherCAT bus communication, it can also control the external automation
system. If necessary, it can support multi-component glue coating, and can also
linkage add and subtract the external automation system (such as exchange working
platform, robot loading and unloading, and other assembly lines). It can linkage
control up to 32 external axes.
15 Inch Touch true color LCD screen, easy and intuitive operation .
The special underlying software for gluing independently developed by wince
platform has the characteristics of stability, convenience, not affected by network
viruses and good real-time performance of the system. We can upgrade, add,
customize new functions and other customer needs independently, and quickly
provide solutions to customers without the third party.
-Transmission mechanism:ABBALinear,HIWIN
The motion control adopts high-precision screw and guide rail transmission with high
precision, long service life and low failure rate.
-Thermostat:
It is equipped with a constant temperature water circulation device and a heating and
cooling integrated machine. Can ensure the glue tanks, all rubber roads, hoses and
mixing head can still work normally in the environment of -15ºC to 35ºC.
It consists of heating device and cooling device, which provides a reliable working environment
for the equipment.So that the glue is not subject to external influence, to ensure the stability of the gluing effect.
- Glue Storage tank
Equipped with stainless steel thermostatic glue tank ,40L pressure
tank, beautiful and durable
Intelligent thermostat control device: automatic heating of the glue
tank, automatic cooling, and heat preservation
Material shortage alarm device: When the raw material in the raw
material tank is lower than the minimum feeding position, the control
system automatically alarms and prompts feeding
Impurity filter device: glue filter can filter impurities in glue
Automatic mixing function of a glue tank: ensure that the raw
materials will not be layered in the state of long-term non use, and will
not affect the quality of glue
Pressure monitoring system: the imported pressure sensor is used to
monitor the pressure of the feeding mechanism, which is displayed
and monitored during equipment operation
The glue tank has the function of moisture absorption and drying
It is equipped with glue changing port and glue discharging port
Machine Application:
This Form-in-Place PU Gasket Sealing Machine mainly used for the sealing and insulation of Electrical cabinet doors, panels, enclosures, automotive spare parts,lighting covers, air filters and so on.
After Sales Service
Consulting and Training
Our team of form in place foam gasket machine technology engineers and specialist have many years of experience and filed-tested.
Our team can provide customers with consulting and customized services related application through training courses and seminars.
Maintenance and Repair
Our trained service technicians provide fast and cost effective maintenance and repair of seal gluing equipment to customers; If necessary, we will dispatch our technicians to go to your plant solve the problems ASAP.
Packing&Shipping
Company Profile
Our Workshop
Why Choose Us
FAQ:
1. What's the pu gasket machine use for?
Application field: sheet metal parts, cabinet, switchgear, enclosure, electrical panel filter, air conditioning, vacuum cleaner, household appliances, locks, lighting, sinks, auto spare parts etc.
Function: waterproof, dustproof, absorption, noise reduction etc.
2. What type of this pu foam machine?
We offer gantry, constant and constant micro-mix, one-piece structure and micro types of pu gasket machines. Machines can also be customized to meet customer requirements
3.Is the control system of the pu foam gasket machine available in multiple languages?
Yes, we offer customization in multiple languages.
4.How do you guarantee the quality of the polyurethane foam machine?
Before shipping, we will carry out 48 strict inspections on the products.
5.What is the waterproof and dustproof rating of the foam sealing machine?
IP65,IP66,IP67,IP68
6. Payment term?
wire transfer.
9. Which machine suitable for us?
Please let us make some samples for you first to confirm the machine's results.
We can prepare photos to show you. Or have it delivered to you (also free, but the delivery fee is paid by you.
10. Can I put my logo on the foam gasket seal machine?
Of course
11. What are the warranty conditions?
1. One-year warranty from the date of shipment.
2. Free replacement of problem parts
12. Are you a factory?
Yeah! , we are the manufacturer :)
13. How to support you?
1. Design online services through wechat, Skype and Whatsapp ETC.
2. If required by Team Viewer, remote your computer to set up the software and test the machine.
3. Free instructions and operating video
4. Our engineers can provide door-to-door service if you bear the round ticket fees and accomodation.